# Aluminum router clamp r2002 or 3.5” diameter router

**URL:** <https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057>\
**Category:** Uncategorized\
**Created:** [October 2, 2018, 9:09pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057 "2018-10-02T21:09:30Z")\
**Posts on this page:** 18\
**Page:** 1

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**Author:** ![Metalmaslow](https://avatars.discourse-cdn.com/v4/letter/m/839c29/32.png) [@Metalmaslow](https://forums.maslowcnc.com/u/Metalmaslow)\
**Post date:** [October 2, 2018, 9:09pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/1 "2018-10-02T21:09:30Z")

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![image](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/2X/4/4bdd4c5cae59b997bbf4b06425d76670001f9ed5.jpeg) ![image](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/2X/a/a72dadd6a4082ce81b1191de61128bce783157f2.jpeg) ![image](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/2X/c/c2498facd2c7ff152facf9c9576e8e7197cf4b2e.jpeg) ![image](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/2X/d/de6bd17d29133aeb9a21f01996d70f3d4d0e8c76.jpeg)

1 5/8” channel with 4” aluminum tube and some 5mill thick shims to make it snug. 1/16” shims could be used with a more standard 3.5” diameter router (porter cable, Milwaukee etc)

Here is my question what is best way to keep the router in place? I was originally going to cut a slit and use a t bolt hose clamp. But now I’m thinking a simple tapped hole with thumb set screw.

Original plan was to 3D print the router clamp but getting it made out of metal is only a few dollars more and makes more sense with a name like metal Maslow. 🙂

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**Author:** ![ManOfScience](https://avatars.discourse-cdn.com/v4/letter/m/47e85d/32.png) [@ManOfScience](https://forums.maslowcnc.com/u/ManOfScience)\
**Post date:** [October 2, 2018, 9:15pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/2 "2018-10-02T21:15:07Z")

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> [@Metalmaslow](#):
>
> 1 5/8” channel with 4” aluminum tube and some 5mill thick shims to make it snug.

Glorious! Makes the conversion to a solid, precise z axis look much simpler than I thought.  
Thanks for sharing the success!

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**Author:** ![Metalmaslow](https://avatars.discourse-cdn.com/v4/letter/m/839c29/32.png) [@Metalmaslow](https://forums.maslowcnc.com/u/Metalmaslow)\
**Post date:** [October 2, 2018, 9:19pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/3 "2018-10-02T21:19:12Z")

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The R22002 has a set screw /alignment pin that protrudes from the body about 1/16  
I filed mine off. But I might take a saws all and make a groove on the inside of the tube so you would not need to file it off. It would also act as anti rotation point

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**Author:** ![blurfl](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/blurfl/32/9_2.png) [@blurfl](https://forums.maslowcnc.com/u/blurfl)\
**Post date:** [October 2, 2018, 9:56pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/4 "2018-10-02T21:56:59Z")

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If you slit the tube for the hose clamp approach, would the pin fit in th slot?

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**Author:** ![bfmorgan](https://avatars.discourse-cdn.com/v4/letter/b/8491ac/32.png) [@bfmorgan](https://forums.maslowcnc.com/u/bfmorgan)\
**Post date:** [October 2, 2018, 10:09pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/5 "2018-10-02T22:09:29Z")

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Would it be possible to share the build of material for the z-axis sled pictured above? Your idea here is fantastic and I think if you share the BOM with others, you might get a lot of help in figuring out an elegant solution.

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**Author:** ![Metalmaslow](https://avatars.discourse-cdn.com/v4/letter/m/839c29/32.png) [@Metalmaslow](https://forums.maslowcnc.com/u/Metalmaslow)\
**Post date:** [October 2, 2018, 10:32pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/6 "2018-10-02T22:32:18Z")

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200mm C beam from aliexpress $45  
Piece of channel  
Piece of tube  
Are the main 3 pieces  
You will also need some triangular or L brackets to support the backside and the 3-D printed motor mount from the community garden files

And yes if I slit the tube. The groove would be wide enough for the protrusion to slide in

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**Author:** ![bfmorgan](https://avatars.discourse-cdn.com/v4/letter/b/8491ac/32.png) [@bfmorgan](https://forums.maslowcnc.com/u/bfmorgan)\
**Post date:** [October 3, 2018, 1:01am UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/7 "2018-10-03T01:01:14Z")

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Here is a 208.85 [C-beam](https://www.aliexpress.com/item/3d-printer-Z-axis-diy-c-beam-CNC-sliding-table-lead-screw-effective-travel-208-85mmT8/32890696732.html?spm=2114.search0104.3.9.68a9616783hbtu&ws_ab_test=searchweb0_0,searchweb201602_1_10065_10068_204_10130_318_10547_10546_10059_5727211_10884_10548_10545_10887_10696_100031_10084_10083_10103_10618_452_10307_532_5727311,searchweb201603_60,ppcSwitch_0&algo_expid=4ba99539-228b-4cb2-b7f7-17d8ede749a8-1&algo_pvid=4ba99539-228b-4cb2-b7f7-17d8ede749a8&priceBeautifyAB=0) c-beam from Alibaba.

![image](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/2X/0/0265a74dfa3f85eb791b057e667d8122ce8e0ea7.png)

Which pitch (Size:) matches the Rigid router’s pitch?

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<div class="post-metadata">

**Author:** ![aluminumwelder](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/aluminumwelder/32/9362_2.png) [@aluminumwelder](https://forums.maslowcnc.com/u/aluminumwelder)\
**Post date:** [October 3, 2018, 1:24am UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/8 "2018-10-03T01:24:01Z")

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3.17 is the ridged default. so the 2mm will be about 30% slower and the 8mm will be about 2.6x faster, assuming you are using the same slow original z axis motor. A lot of people are upgrading to a faster motor. orginal motor was slow with high torque, but if you are using a pro z axis, they glide very smooth so a high torque is not needed.

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**Author:** ![bfmorgan](https://avatars.discourse-cdn.com/v4/letter/b/8491ac/32.png) [@bfmorgan](https://forums.maslowcnc.com/u/bfmorgan)\
**Post date:** [October 3, 2018, 11:51pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/9 "2018-10-03T23:51:36Z")

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An 8mm pitch will move farther per unit revolution of the motor than the 2mm pitched screw. Does anyone know what the distance moved per smallest rotation of the sprocket?

Thanks,

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**Author:** ![Keith](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/keith/32/1332_2.png) [@Keith](https://forums.maslowcnc.com/u/Keith)\
**Post date:** [January 8, 2019, 3:07pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/10 "2019-01-08T15:07:45Z")

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What is the ID of that tube? I’m looking at buying some from OnlineMetals. Where did you source yours?  
Have you finished your z-axis build? Would love to hear how it is working for you.  
Thanks

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**Author:** ![Metalmaslow](https://avatars.discourse-cdn.com/v4/letter/m/839c29/32.png) [@Metalmaslow](https://forums.maslowcnc.com/u/Metalmaslow)\
**Post date:** [January 8, 2019, 4:31pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/11 "2019-01-08T16:31:24Z")

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We got the tube from a local aluminum supplier 24 feet minimum order. I forget the exact inner diameter but the router barely fits inside which means it is just over 3 5/8" inner diameter. Would probably be more practical for people to use the 3d printed clamp we posted in the community garden yesterday. actually I will have to make another one for the ridgid router since it is fatter than the 3.5" model in the community garden.

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<div class="post-metadata">

**Author:** ![Keith](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/keith/32/1332_2.png) [@Keith](https://forums.maslowcnc.com/u/Keith)\
**Post date:** [January 9, 2019, 1:51pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/12 "2019-01-09T13:51:34Z")

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Thanks!

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<div class="post-metadata">

**Author:** ![Keith](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/keith/32/1332_2.png) [@Keith](https://forums.maslowcnc.com/u/Keith)\
**Post date:** [April 9, 2019, 3:54pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/14 "2019-04-09T15:54:39Z")

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Hi @emilliehahn! Welcome to the forum!

Which type of router are you referring to? The router shown above is the standard router around with the Maslow was originally designed, and is a [Rigid fixed base router](https://www.homedepot.com/p/RIDGID-11-Amp-2-HP-1-2-in-Corded-Fixed-Base-Router-R22002/202739521?cm_mmc=SEM%7CG%7CBase%7CD24%7CMulti%7CNA%7CGeneric%7CNon_Brand%7CAll_DSA_Paint%7c71700000032318148%7c58700003837547334%7c39700030688261086&gclid=CjwKCAjwhbHlBRAMEiwAoDA349vks9mX7mvBq1QeVj9W9-obugFVpdaD2Tm3Obtrhr-modf6AkDxUxoCtS8QAvD_BwE&gclsrc=aw.ds). It may look a little odd out of it’s base. Is that the issue?

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<div class="post-metadata">

**Author:** ![Keith](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/keith/32/1332_2.png) [@Keith](https://forums.maslowcnc.com/u/Keith)\
**Post date:** [April 9, 2019, 3:55pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/15 "2019-04-09T15:55:04Z")

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> [@bfmorgan](#):
>
> An 8mm pitch will move farther per unit revolution of the motor than the 2mm pitched screw. Does anyone know what the distance moved per smallest rotation of the sprocket?

Did you ever get an answer to this question? I am not sure exactly what you are asking.

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**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [April 9, 2019, 4:17pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/16 "2019-04-09T16:17:20Z")

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look at the setting encoder steps per revolution for the Z axis, that will show  
you how many steps the maslow can detect, figure that you want to allow for a  
few steps in variation, so divide this value by 4 and you see how many steps you  
have.

IIRC, it’s a couple thousand for the stock motor, so you can go with a very  
course thread without a problem (you will actually have an advantage in that it  
will move the Z axis faster)

the stock motor is very slow to be sure that it has enough force to move the  
router in the stock setup

David Lang

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<div class="post-metadata">

**Author:** ![Robert\_Leo](https://avatars.discourse-cdn.com/v4/letter/r/13edae/32.png) [@Robert\_Leo](https://forums.maslowcnc.com/u/Robert_Leo)\
**Post date:** [August 23, 2019, 1:16pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/17 "2019-08-23T13:16:56Z")

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I am also confused about it. Somebody please help me with this thing .

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<div class="post-metadata">

**Author:** ![Metalmaslow](https://avatars.discourse-cdn.com/v4/letter/m/839c29/32.png) [@Metalmaslow](https://forums.maslowcnc.com/u/Metalmaslow)\
**Post date:** [August 23, 2019, 11:09pm UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/18 "2019-08-23T23:09:56Z")

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what exactly is the issue?

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**Author:** ![MARKRONSON](https://avatars.discourse-cdn.com/v4/letter/m/57b2e6/32.png) [@MARKRONSON](https://forums.maslowcnc.com/u/MARKRONSON)\
**Post date:** [March 7, 2020, 10:30am UTC](https://forums.maslowcnc.com/t/aluminum-router-clamp-r2002-or-3-5-diameter-router/7057/19 "2020-03-07T10:30:46Z")

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Thanks for sharing!! I don’t know much about this but got something more informative on this.
