# Lost chain length, now bad cuts?

**URL:** <https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251>\
**Category:** Troubleshooting\
**Created:** [May 7, 2020, 9:36pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251 "2020-05-07T21:36:54Z")\
**Posts on this page:** 18\
**Page:** 1

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**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 7, 2020, 9:36pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/1 "2020-05-07T21:36:54Z")

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Using Ground Control 1.26. While I was in the settings I must have suddenly lost connectivity, because I received the infamous “Unable to find valid machine position” error. I marked my chain lengths during my initial calibration, so I followed [Madgrizzle’s instructions to reset the chains](https://forums.maslowcnc.com/t/how-to-manually-reset-chains-the-easy-way/9702), and everything seemed okay from a distance, until I took some measurements. The whole part is skewed.

 ![box back 2](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/3X/5/5/550811674c2db620d8644ead85db4a631fda6a0c.png)

For reference, one I had cut the day before losing my chain lengths measured at 4.66", 4.65", 4.65". (unsure of orientation).

I was quite happy with the accuracy of the machine before this happened. Looking in the settings I don’t think anything else was accidentally changed (I wish I made a backup!).

Any ideas what might have happened or how to fix?

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**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 7, 2020, 10:09pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/2 "2020-05-07T22:09:44Z")

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I looks as if one chain may have been longer than the other. Like it’s off by a link. You can try to reset the chains again and then, painstakingly, count the number of links to make sure the two chains are equal.

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**Author:** ![kayaker37](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/kayaker37/32/12681_2.png) [@kayaker37](https://forums.maslowcnc.com/u/kayaker37)\
**Post date:** [May 7, 2020, 10:24pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/3 "2020-05-07T22:24:56Z")

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If you run a string through every 10 holes, its easy to count every five outer links. It’ not too bad, I have pics somewhere.

Edit to add pic. Alternate the string so it runs 10 holes on top, then ten on bottom. This wasn’t attached to a sled so it bunched up funny.

 ![20191027_182433](https://canada1.discourse-cdn.com/flex031/uploads/maslowcnc/original/3X/5/1/51a0f26d1acf1ea4943775b011378f94cf895520.jpeg)

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**Author:** ![Orob](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/orob/32/16344_2.png) [@Orob](https://forums.maslowcnc.com/u/Orob)\
**Post date:** [May 8, 2020, 12:12am UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/4 "2020-05-08T00:12:13Z")

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could you extend again and verify your mark is correct?

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**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 8, 2020, 5:11pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/5 "2020-05-08T17:11:10Z")

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I counted links on the chains and they are equal.

(Thanks for the tip @kayaker37. I ended up putting a sharpie mark on every fifth link, which made it easy to count).

I guess next I’ll try feeding the chain lengths to verify it matches, or redoing the entire calibration.

I wanted to change over to web contol anyways. Should I just start fresh and calibrate in web control?

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**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 8, 2020, 5:12pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/6 "2020-05-08T17:12:31Z")

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also make sure the that cotter pin at the sled passes through the same chain link ‘hole’ on both chains.

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**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 8, 2020, 5:13pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/7 "2020-05-08T17:13:08Z")

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Checked that also. Used that as the start to my count.

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**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 8, 2020, 5:14pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/8 "2020-05-08T17:14:49Z")

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There really is no reason you should need to calibrate. I assume you set both sprockets vertical and then pressed ‘define home’? Then placed the marked link on the top tooth… and then did the set chain thing? (can’t remember the button names well). Maybe reset the chains again?

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**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 8, 2020, 6:18pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/9 "2020-05-08T18:18:45Z")

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I went to Set Chain Length Automatic, oriented both sprockets to vertical, quit back to the Action menu, placed the marked links on top tooth on each sprocket, then went to Set Chain Length Manual.

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**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 8, 2020, 6:42pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/10 "2020-05-08T18:42:35Z")

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Seems you followed the wiki correctly (forgot what was there… been long time since I used ground control). I still say give it another try to see what happens. One thing you can also do is when the sled is attached and chains are extended is to mark where the router is on your spoilboard. That way you can verify everything is correct when/if you reset the chains again.

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<div class="post-metadata">

**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 8, 2020, 7:18pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/11 "2020-05-08T19:18:58Z")

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> [@garrett1812](#):
>
> Using Ground Control 1.26. While I was in the settings I must have suddenly lost connectivity, because I received the infamous “Unable to find valid machine position” erro

Did the “unable to find valid machine position” occur while you were still on the setting screen? @bar, do the setting changes get sent immediately upon a change of value or after leaving the screen? (Been too long since I’ve looked at ground control) .

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<div class="post-metadata">

**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 8, 2020, 7:32pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/12 "2020-05-08T19:32:01Z")

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Yes, it happened while I was in the setting screen. And not cutting anything in the background. It was when I was scrolling (which is annoying to do on a touch screen), and I think I entered and exited the change box for some setting (not sure which one, it opened and closed fast).

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<div class="post-metadata">

**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 8, 2020, 7:33pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/13 "2020-05-08T19:33:45Z")

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Go through and check all the settings… make sure its still triangular kinematics and not quadrilateral.

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<div class="post-metadata">

**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 10, 2020, 2:22pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/14 "2020-05-10T14:22:04Z")

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Thanks! I owe you a beer. That seems to be it. I was looking mostly at numerical values, but that setting must have been switched. And since it was the default I didn’t think much of it.

I made another cut which visually looks ok. Now to measure.

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<div class="post-metadata">

**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 11, 2020, 4:24pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/15 "2020-05-11T16:24:18Z")

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Well, its visually better but still off and parts that should fit together do not. Any other things to check?

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<div class="post-metadata">

**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 11, 2020, 9:15pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/16 "2020-05-11T21:15:48Z")

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Did they fit before you ran into the chain issue?

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<div class="post-metadata">

**Author:** ![garrett1812](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/garrett1812/32/14800_2.png) [@garrett1812](https://forums.maslowcnc.com/u/garrett1812)\
**Post date:** [May 11, 2020, 9:16pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/17 "2020-05-11T21:16:28Z")

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Yes. Though unfortunately I have given the pieces away so I can’t take precise measurements to see how far off I am.But certainly I have lost accuracy somewhere.

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<div class="post-metadata">

**Author:** ![madgrizzle](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/madgrizzle/32/1372_2.png) [@madgrizzle](https://forums.maslowcnc.com/u/madgrizzle)\
**Post date:** [May 11, 2020, 9:47pm UTC](https://forums.maslowcnc.com/t/lost-chain-length-now-bad-cuts/13251/18 "2020-05-11T21:47:40Z")

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You might have made other changes inadvertently. Perhaps redo calibration and when satisfied, make a backup copy of the groundcontrol.ini file and keep it safe.
