# Maslow 4 Max size for frame? Cutting edge to edge

**URL:** <https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274>\
**Category:** Hardware\
**Tags:** frame\
**Created:** [January 29, 2025, 11:06pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274 "2025-01-29T23:06:09Z")\
**Posts on this page:** 19\
**Page:** 1

<div class="post-metadata">

**Author:** ![Bear](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bear/32/22365_2.png) [@Bear](https://forums.maslowcnc.com/u/Bear)\
**Post date:** [January 29, 2025, 11:06pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/1 "2025-01-29T23:06:09Z")

</div>

So I have a wall in my garage where I would like to put the frame. I’m trying to find out what is the best size for edge to edge cutting.

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 29, 2025, 11:46pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/2 "2025-01-29T23:46:42Z")

</div>

Would you believe me if I said that in the 39 minutes since you posted that question I made a YouTube video just for you to answer that exact question?

[![](https://img.youtube.com/vi/7X5S4LkapX0/maxresdefault.jpg "Setting Up Maslow 4.1 In My Garage") ](https://www.youtube.com/watch?v=7X5S4LkapX0)

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 12:04am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/3 "2025-01-30T00:04:06Z")

</div>

Bar wrote:

> Would you believe me if I said that in the 39 minutes since you posted that question I made a YouTube video just for you to answer that exact question?
> 
> [https://www.youtube.com/watch?v=7X5S4LkapX0](https://www.youtube.com/watch?v=7X5S4LkapX0)

note that the tool shown doesn’t account for all belt angle issues (opposite  
belt angle)

David Lang

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 12:05am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/4 "2025-01-30T00:05:27Z")

</div>

Bar wrote:

> Would you believe me if I said that in the 39 minutes since you posted that question I made a YouTube video just for you to answer that exact question?
> 
> [https://www.youtube.com/watch?v=7X5S4LkapX0](https://www.youtube.com/watch?v=7X5S4LkapX0)

This is the video from last week, did you mean a new link?

David Lang

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 30, 2025, 12:54am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/5 "2025-01-30T00:54:51Z")

</div>

It does now! I fixed it after you pointed that out 😀

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 30, 2025, 12:55am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/6 "2025-01-30T00:55:24Z")

</div>

Yeah, I was joking about making a video on the spot. The video just happens to answer that question 😛

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 1:15am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/7 "2025-01-30T01:15:35Z")

</div>

Bar wrote:

> It does now! I fixed it after you pointed that out 😀

yep, looks good (I posted before I realized it was last week’s video). If you  
want to add a gradient, look at the latest version of my calculator and it shows  
curves for every degree the angle exceeds the limits. It also has a table on it  
giving an indication of how much error you get for each band.

This is why I’m so interested in the people doing the ‘clipped ears’  
configuration, that little extra angle makes a fairly significant difference in  
the corners.

David Lang

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 6:46pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/8 "2025-01-30T18:46:37Z")

</div>

At some point we need to compare notes, our two calculators show significantly  
different curves for the adjacent belt limits. you show them sticking much  
further in to the work area than I do.

David Lang

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 30, 2025, 7:03pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/9 "2025-01-30T19:03:58Z")

</div>

I think what we really need is real world testing to see which is a better representation of what’s going on 😛

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 7:22pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/10 "2025-01-30T19:22:43Z")

</div>

Bar wrote:

> I think what we really need is real world testing to see which is a better  
> representation of what’s going on 😛

True, but with so many variables, it’s going to be hard to know exactly what’s  
what. Is there a github repo for this tool? I can look in the code and compare  
it to my math

David Lang

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 30, 2025, 7:44pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/11 "2025-01-30T19:44:12Z")

</div>

There sure is!

Pull requests are very welcome [GitHub - MaslowCNC/Layout-Simulator](https://github.com/MaslowCNC/Layout-Simulator)

---

<div class="post-metadata">

**Author:** ![wjwnz](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/wjwnz/32/15233_2.png) [@wjwnz](https://forums.maslowcnc.com/u/wjwnz)\
**Post date:** [January 30, 2025, 8:51pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/12 "2025-01-30T20:51:36Z")

</div>

Based on Bar’s calculator, I’m building a two part frame 3.2M x 4M as that shows green for the whole board. Although I just checked it again and the calcs may have changed as the corners are orange.

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [January 30, 2025, 11:49pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/13 "2025-01-30T23:49:47Z")

</div>

Bill Walker wrote:

> Based on Bar’s calculator, I’m building a two part frame 3.2M x 4M as that  
> shows green for the whole board. Although I just checked it again and the  
> calcs may have changed as the corners are orange.

They did change, there was a limit that Bar didn’t think of initially.

David Lang

---

<div class="post-metadata">

**Author:** ![bar](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/bar/32/10_2.png) [@bar](https://forums.maslowcnc.com/u/bar)\
**Post date:** [January 31, 2025, 12:59am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/14 "2025-01-31T00:59:49Z")

</div>

But also keep in mind that I do most of my cutting on a 10’x7’ frame that absolutely runs into the orange areas. It’s not ideal, but it’s not the end of the world.

---

<div class="post-metadata">

**Author:** ![wjwnz](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/wjwnz/32/15233_2.png) [@wjwnz](https://forums.maslowcnc.com/u/wjwnz)\
**Post date:** [February 2, 2025, 5:25am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/15 "2025-02-02T05:25:40Z")

</div>

Bugger, ah well. I’ve cut the timber already 🙂

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [February 2, 2025, 5:38am UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/16 "2025-02-02T05:38:05Z")

</div>

Bar uses a smaller frame in his office, just check and see if work in the  
corners is producing errors that you can notice.

David Lang

---

<div class="post-metadata">

**Author:** ![Rolf](https://avatars.discourse-cdn.com/v4/letter/r/94ad74/32.png) [@Rolf](https://forums.maslowcnc.com/u/Rolf)\
**Post date:** [February 3, 2025, 1:25pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/17 "2025-02-03T13:25:51Z")

</div>

One has to wonder - if in the orange area, how large will any deviations from the g-code be? Are we talking sub-millimeter, 2-4 millimeter or more?

---

<div class="post-metadata">

**Author:** ![dlang](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/dlang/32/859_2.png) [@dlang](https://forums.maslowcnc.com/u/dlang)\
**Post date:** [February 3, 2025, 3:52pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/18 "2025-02-03T15:52:41Z")

</div>

Rolf wrote:

> One has to wonder - if in the orange area, how large will any deviations from  
> the g-code be? Are we talking sub-millimeter, 2-4 millimeter or more?

The short answer is ‘it depends’ 🙂

On my calculator, which is only looking at angles, nothing else  
[http://lang.hm/maslow/maslow4\_frame.html](http://lang.hm/maslow/maslow4_frame.html)

I have lines outside of the green area. Each line is the belt being out of line  
from the arm by 1 degree more than the prior line.

The shorter the belt, the larger the error will be, but if you are supposed to  
have 1000mm from the spindle to the anchor (belt + arm), here is a table of how  
much error you will have for each 1 degree of misalignment

if the belt + arm is supposed to be 1m long  
angle effective length  
1 999.98  
2 999.921  
3 999.822  
4 999.684  
5 999.507  
6 999.29  
7 999.034  
8 998.738  
9 998.403  
10 998.029

so a small error you probably won’t notice.

As I see it, this is most critical during calibration, because you are trying to  
measure where the anchors are, and if you get that wrong, it will then cascade  
into all your future work.

David Lang

---

<div class="post-metadata">

**Author:** ![kyleschoen](https://yyz1.discourse-cdn.com/flex031/user_avatar/forums.maslowcnc.com/kyleschoen/32/26163_2.png) [@kyleschoen](https://forums.maslowcnc.com/u/kyleschoen)\
**Post date:** [February 3, 2025, 4:08pm UTC](https://forums.maslowcnc.com/t/maslow-4-max-size-for-frame-cutting-edge-to-edge/23274/19 "2025-02-03T16:08:49Z")

</div>

I’ve been testing this: [X and Y off by 1%](https://forums.maslowcnc.com/t/x-and-y-off-by-1/23002)

Had an issue where the cut was off by about 7mm near the edges on the X axis which really screwed my project up. When testing I was seeing a skew up to 10mm, but after modifying the machine, frame, and tuning I got it down to 2mm. Have some more work to do before I can run another cut and test with a real example, but I’m optimistic.
