Question Cbolt, did you ever sand the inside of your router body?
Sure did after using for a while both router and body had slight grooves worn into them. I sanded them down smooth to prevent possible binding.
Interesting, I was trying see if I could find some correlation. I have had no more issues with binding or popping out after I sanded the body with 600 grit and started using graphite dry lube. The only other difference I can identify is the router “hat” that I use, I feel distributes the pressure more evenly. But my feeling maybe nothing more than that.