Accuracy Issues and Calibration Overview

Chain Sag

Chains have a natural tendency to sag due to their own weight, forming what’s called a catenary. The effect of this phenomenon is that the controller needs to feed out a wee bit more chain from each motor to compensate for the fact that the chain is taking a parabolic path rather than a straight line path. As with rotational radius, the last step of the calibration makes adjustments to this value to try to arrive at a correction factor such that the computed values of the cuts closely matches the values you measured and entered.

In reality, chain sag is most pronounced when the chains are long (surprise!) and the correction factor attempts to take this into account. The effect is the greatest in the lower left and right corners of the work area. If the chain sag correction factor is too high, chain lengths spooled out will be too short and the cuts will be “inward” (i.e., closer to the center)


Chain sag correction error of 49

If the chain sag correction factor is too low, chain lengths spooled out will be too long and the cuts will be “outward” (i.e., away from the center)


Chain sag correction error of -49

Keep in mind that other factors can result in errors in the lower corners of the work area, such as the fact there’s really very little force pulling the sled into the corners.