Accuracy Issues and Calibration Overview

Rotational Radius

The rotational radius is the distance from where the chain ends to the center point of the router bit. This distance is needed to calculate the chain length because the firmware calculates the length of chain needed to all the way to the router bit. Since the chain stops short (wherever it attaches to the ring carriage or linkage kit) this distance, called the rotational radius, needs to be backed-out/subtracted.

For the standard ring kit, the approximate rotational radius should be around 140 mm, for @pillagethenburn’s wooden linkage kit it’s approximately 260 mm and for @dlang’s metal linkage kits, it’s approximately 150 mm. The last stage of calibration makes adjustments to this value to try to arrive at a rotational radius such that the computed values of the cuts closely matches the values you measured and entered.

As with measuring distance between motors, there’s a true value and if calibration results in a value significantly different than it, then something is off. For instance, if you calibrate using a ring kit and it calculates a rotational radius of 130 mm, then it’s trying to compensate for an error somewhere else because the true number should be much closer to 140 mm. Check, double check, recheck all measurements… as patriotic as I am, doing thing in metrics really is much easier than trying to do them in inches.

The effect of a miscalculated rotational radius is very similar to the effect of a mismeasured distance between motors (they are, after all, just parts of the triangle).

If the rotational radius used by the firmware is smaller than it actually is, too little of a value will be backed out of the computation and therefore the controller will feed out too much chain. The effect is very similar to the effect of the controller thinking the motors are further apart than they are.


#rotational radius error of +25mm #

If the rotational radius used by the firmware is larger than it actually is, too high of a value will be backed out of the computation and therefore the controller will feed out too little chain. The effect is very similar to the effect of the controller thinking the motors are closer together than they are.


#rotational radius error of -25 mm#