What must be adjusted to correct out of round circles

It sounds like there is absolutely a bug in the chain pitch code. I haven’t had a chance to look at that section of code before and I’ve just run into this but:

but I WILL make the chain pitch code behave. It’s important for the kind of discrepancy you are seeing between your chains. I will let you know when I’ve been able to go through the process you outlined above without issues

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