I finally got around to installing my Z-axis kit, updating firmware and getting everything re-calibrated. I decided to cut a new sled because my first attempt had major cosmetic issues, but when I went to cut the new sled, I found:
The sled printed 30% larger than my previous attempt (17.5" on my original attempt (.8x firmware/GC) to 22.75" on my next pass
My Screw holes were much larger than anticipated (because I picked “inside” vs. “outside” in Makerbot.
My screw hold went clean through (no recess)
I’m going to retest some other shapes, but I was curious to see if anyone else had anything like this?
P.S. The Z-Axis kit is a life saver!