expanding on this.
The professionals talk about āchip loadā for various materials and bits, how
much material gets cut off the workpiece by each flute. (the other factor is
surface speed that Iāll talk about below)
If the chip load is too high, the cut quality is horrible and or something fails
(the bit breaks, on the maslow the chains go slack and the sled isnāt were you
want it to be, etc)
If the chip load is too low, you are generating powder, not chips, and powder
doesnāt carry heat away the way chips do, and there is a lot more rubbing of the
bit against the workpiece (generating heat which dulls the bit, burns the wood,
and in a worst-case, starts a fire)
chip load is a combination of to factors
-
how fast are you moving across the material
the low movement speed of the maslow is a serious limiting factor here
-
how many cuts per minute are you making
the number of cuts per minute is the RPM* number of flutes on a bit
so if you have 4 flutes, you should be spinning at 1/4 the RPM as if you have
1 flute
the desired chip load is specified per bit, with larger bits typically
supporting higher chip loads (if you think about it, there is more material in
the bit to support a more agressive cut, and a larger opening in the bit to have
the chips go into)
for the maslow, the key thing to keep in mind is āchips, not dustā
The professionals are interested in balancing the best possible cutting speed
with dulling the bits. In machining, the āoptimumā cutting speed is one that
dulls the bit in about an hour, so you change bits every hour but cut the
maximum material in between that. cutting a bit less aggressivly than the max
will make the tools last longer, until you are cutting too slowly and generate
too much heat instead.
surface speed is not a big deal in wood, but is important in harder materials.
Itās again a max speed (aimed at the max cutting to dull the bit in an hour),
but is looking at the speed that the cutting edge is going through the material.
Itās the RPM * the bit radius, so a larger bit wants a lower RPM
The maslow moves slowly, and the routers we are using have a fairly high RPM
(~10k), so to produce chips not dust (and the best quality cuts), you want to
have the maslow move as fast as it can without the chains starting to get slack,
with the lowest RPM you can get the router to run at, with as few flutes as you
can find.
so lowest RPM, single flute bit, highest feed rate that works with your cut
depth.
David Lang