Squared cuts are not eaven sides areare not tje same sized for like 1/2 inch

I think that’s a bit of an extreme characterization.

I’d personally use the hand measured distance between motors over the machine measured. As for the rest, I think you are better off calibrating them than not. There is a much improved calibration process and very likely improved kinematics model (holey calibration) but it’s not incorporated into the current branch of ground control. You have to use someone else’s version or shift to webcontrol.