All sorts of messed up

Setting up for the first time and I ran calibration and everything seemed ok. The logs told me I was within 15mm and told me that was ok. I tried my first cut (just a simple circle to test) and while it was doing that cut, one of the belts became WAY loose and it shut down. I have tried to recalibrate and here is where I am at. Not sure what is needed to help me out but where’s a good place to start? Sorry to be so vague.
Serial Messages
Index.html Version: 0.82
[MSG:INFO: Channel auto report interval set to 50 ms]
[MSG:INFO: FluidNC v0.81 (Maslow-Main-b6772b63-dirty)]
[MSG:INFO: Compiled with ESP32 SDK:v4.4.7-dirty]
[MSG:INFO: Local filesystem type is littlefs]
[MSG:INFO: Configuration file:maslow.yaml]
[MSG:INFO: Machine Maslow S3 Board]
[MSG:INFO: Board Maslow]
[MSG:INFO: UART1 Tx:gpio.1 Rx:gpio.2 RTS:NO_PIN Baud:115200]
[MSG:INFO: SPI SCK:gpio.12 MOSI:gpio.11 MISO:gpio.13]
[MSG:INFO: SD Card cs_pin:gpio.10 detect:NO_PIN freq:8000000]
[MSG:INFO: Stepping:Timed Pulse:4us Dsbl Delay:0us Dir Delay:0us Idle Delay:240ms]
[MSG:INFO: Axis count 3]
[MSG:INFO: Axis X (-2438.400,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: Axis Y (-1219.200,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: Axis Z (-100.000,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: tmc_2209 UART1 Addr:0 Step:gpio.15 Dir:gpio.16 Disable:NO_PIN R:0.110]
[MSG:INFO: Motor1]
[MSG:INFO: tmc_2209 UART1 Addr:1 Step:gpio.46 Dir:gpio.38 Disable:NO_PIN R:0.110]
[MSG:INFO: Z Axis driver test pa[MSG:INFO: Channel auto report interval set to 50 ms]
[MSG:INFO: FluidNC v0.81 (Maslow-Main-b6772b63-dirty)]
[MSG:INFO: Compiled with ESP32 SDK:v4.4.7-dirty]
[MSG:INFO: Local filesystem type is littlefs]
[MSG:INFO: Configuration file:maslow.yaml]
[MSG:INFO: Machine Maslow S3 Board]
[MSG:INFO: Board Maslow]
[MSG:INFO: UART1 Tx:gpio.1 Rx:gpio.2 RTS:NO_PIN Baud:115200]
[MSG:INFO: SPI SCK:gpio.12 MOSI:gpio.11 MISO:gpio.13]
[MSG:INFO: SD Card cs_pin:gpio.10 detect:NO_PIN freq:8000000]
[MSG:INFO: Stepping:Timed Pulse:4us Dsbl Delay:0us Dir Delay:0us Idle Delay:240ms]
[MSG:INFO: Axis count 3]
[MSG:INFO: Axis X (-2438.400,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: Axis Y (-1219.200,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: Axis Z (-100.000,0.000)]
[MSG:INFO: Motor0]
[MSG:INFO: tmc_2209 UART1 Addr:0 Step:gpio.15 Dir:gpio.16 Disable:NO_PIN R:0.110]
[MSG:INFO: Motor1]
[MSG:INFO: tmc_2209 UART1 Addr:1 Step:gpio.46 Dir:gpio.38 Disable:NO_PIN R:0.110]
[MSG:INFO: Z Axis driver test pa[MSG:INFO: Connecting to STA SSID:Coopers]
[MSG:INFO: Connecting.]
[MSG:INFO: Connecting…]
[MSG:INFO: Connected - IP is 10.0.0.45]
[MSG:INFO: WiFi on]
[MSG:INFO: Start mDNS with hostname:http://maslow.local/]
[MSG:INFO: SSDP Started]
[MSG:INFO: HTTP started on port 80]
[MSG:INFO: Telnet started on port 23]
[MSG:INFO: Caution: Unlocked]
Home pos set for: Z
[G54:0.000,-15.000,10.000]
[MSG:INFO: Setting z-stop position]
[MSG:ERR: Cannot run calibration until all axis are extended fully]
[MSG:INFO: Extending all belts]
[MSG:ERR: Please press Retract All before using Extend All]
[MSG:INFO: Setting z-stop position]
[MSG:INFO: Retracting all belts]
[MSG:INFO: Bottom Right pulled tight with offset -2045.074]
[MSG:INFO: Top Right pulled tight with offset -2040.028]
[MSG:INFO: Top Left pulled tight with offset -2052.321]
[MSG:INFO: Bottom Left pulled tight with offset -2061.758]
[MSG:INFO: Extending all belts]
[MSG:INFO: All belts extended to center position]
[MSG:INFO: Setting z-stop position]
[MSG:INFO: Measured waypoint 0]
[MSG:INFO: Center point deviation: TL: -0.031 TR: 0.226 BL: -9.505 BR: 190.113]
[MSG:ERR: Center point deviation over 100.000mmm, your coordinate system is not accurate, adjust your frame dimensions and restart.]
[MSG:ERR: Emergency stop! Stopping all motors]
[MSG:WARN: The machine will not respond until turned off and back on again]

Looks like the calibration is off, and you have to do another one.

1 Like

When you do a retract all they should all be close to zero. Something like
[MSG:INFO: Retracting all belts]
[MSG:INFO: Top Right pulled tight with offset -0.011]
[MSG:INFO: Top Left pulled tight with offset -0.011]
[MSG:INFO: Bottom Left pulled tight with offset -0.011]
[MSG:INFO: Bottom Right pulled tight with offset -0.011]
You have to release all the belts before the retract so they can go all the way into the M4, You may have to retract multiple times. Then do the extend all and attach belts. Try Apply Tension and check you can jog around without the belts loosening. If not you will have to recalibrate. Note: If you reload maslow.yaml file you have to reset the variables for your setup (Config on the Setup menu), so make sure you take note of what the configuration sets them to. Hope this helps.

1 Like

I now have “LED 2” flashing red on the board above the router and I cannot extend or retract anything.

Is this still true after a power cycle?