I am prepping my frame for the arrival of the belt Maslow so I cut some brackets to fit 10 series profile out of 3/16 2024 aluminum plate. 8 brackets in 3 styles, took around 3.5 hours.
Not a how to, just what seemed to work for me.
Router: new Kobalt
Metric values
RPM: 10,000
Feed: 300
Plunge feed: 50
Holes: 6.35 twist bit
Contour: 6.35 carbide up O flute
.5 step down
I have both the Dewalt and Kobalt. I prefer the ergonomics of the Kobalt as I feel the lock button and bit changes are easier on the Kobalt.