Interesting find - brushless Franken-router setup

A while ago I came across a video of someone using a brushless/cordless dewalt router in a gantry CNC, with one of those Ali-Express ‘Power your tool from the mains not the battery’ PSUs. Not sure if it was linked here or reddit or just a youtube recommendation.

I piqued my curiosity a bit, and I spent a bit of time looking at various things on Amazon, when I came across these two things:

and

(speciffically the 1kw version as it’s more PSU-like).

Why are they interesting? Well firstly, the router has a longer body than the usual makita clones, even the brushless ones:

In fact, with a shim to fit the regular clamp letting you get a little bit of depthe back fromt he chamfered area, it is only about a mm shy of being the right length:

(It even fits some of my double-thick clamps I adapted to fit the standard uprights)

Now i’ve not seen a brushless (or brushed in fact) makita-clone / budget router with a body comparable to the dewalts before, and the fact it’s brushless is particularly interesting as I want to try out a brushless router as a stepping stone to a big spindle.

The second interesting thing is the router + PSU together came in under a hundred pounds (so likely under a hundred dollars given the way tool prices are) - which sits somewhere between cheap brushed router and expensive spindle territory.

The current downside is i’m using a makita to dewalt adaptor and the power cord is only a metre or so:

But I think I can adapt the adaptor into a 2-3m extension. Hopefully I can test it in the not too distant future!

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That is a super cool find! Let us know how it goes (and how quiet it is!).

Definitely a lot quieter no-load and low speed. Under load we’ll see!

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one thing I’ve started doing is mounting the power supply to the towers. It’s not that hard to keep them clear of the arm swing and you can get it so that you only have one power cable back to the outside world.

I think this is a bit boxy for that, but it’s an interesting idea - are you moving the Maslow control board to the other tower too?

I need to extend the wires, but I’m strongly considering it. I printed new
towers (that I won’t install for another week) that are stiffer and have a large
flat area to mount things to.

David Lang