Maslow #29 BuildLog

Projects
122

bar

2h

:smiley: We used to have a big print out of that meme on the wall

I can print you a new one. I have 7 Grand format printers. If you want it, you got it

123

Yes I can, it actually just finished to give an idea if it changed from the first. It might be a bit.

1 Like
124

Here is the values from the calibration on 0.64.0 release

Maslow_tlX: 0.8107172845667701
Maslow_tlY: 2789.398992131991
Maslow_trX: 3643.344753436085
Maslow_trY: 2830.3086124585343
Maslow_blX: 0
Maslow_blY: 0
Maslow_brX: 3664.373904506783
Maslow_brY: 0

Here was the maslow.yaml used for the calibration

Maslow_calibration_offset: 790

Maslow_tlX: 2.6842595714664252
Maslow_tlY: 2780.6847670229113

Maslow_trX: 3647.0799008289955
Maslow_trY: 2819.868597821353
Maslow_blX: 0.0
Maslow_blY: 0.0

Maslow_brX: 3666.691905313304
Maslow_brY: 0.0

For the retract all it would not let me click it until I clicked stop to put it in an alarm state. Then the retract as as follows.

[MSG:INFO: Retracting all belts]
[MSG:INFO: 0 pulled tight with offset 0.021]
[MSG:INFO: 3 pulled tight with offset 0.000]
[MSG:INFO: 2 pulled tight with offset 0.107]
[MSG:INFO: 1 pulled tight with offset 6.667]
1 Like
125

Excellent!

The pull tight number indicates that we’ve lost 6mm of length on that arm somehow and the only way to lose length is either in full rotations (44mm) if we’re not reading from the encoder for a full rotation or for the magnet to slip in the roller. I think that magnet needs to be re-glued. We’re getting rotation of the magnet that is different from the length of the belt.

126

I think something like a small 4x4 could be enough to then let you drive around
(even if the belt tension is not correct) to map the corners.

I think something like a large 4x4 (out near the corners of the workspace) would
be a good, quick way to check if the prior calibration info is still correct and
can be re-used.

David Lang

1 Like
127

I know this shouldn’t be the case with the encoders, but is there a possibility
that the belt being wound with different tension before the calibration than
after you move around and it fully extends then retracts could cause grief?

without the full extend/retract, the belt may end up rubbing against the idler
gear, throwing off calibration force measurements.

David Lang

128

The machine was powered on all night and still lost 2mm after hitting retract all this morning. I’ll have to pull it apart to see what’s going on.

[MSG:INFO: 0 pulled tight with offset 0.000]
[MSG:INFO: 1 pulled tight with offset -2.373]
[MSG:INFO: 3 pulled tight with offset 0.644]
[MSG:INFO: 2 pulled tight with offset 0.064]

I guess I’m not sure how this helps?

129

Wait so you extended the belts, did nothing else, and retracted the belts in the morning and it was off by 2mm? Wild! This is a tricky one.

If we do an extend and then retract right away with no long wait between them what do we get? I’m curious if time is really the factor.

130

for your problem of losing belt position, it doesn’t, for other things that Bar
is dealing with it could.

David Lang

1 Like
131

I actually just got it back together after arm disassembly and applying more superglue. I was just about to setup for another calibration.

[MSG:INFO: Retracting all belts]
[MSG:INFO: 0 pulled tight with offset -0.032]
[MSG:INFO: 2 pulled tight with offset -0.021]
[MSG:INFO: 3 pulled tight with offset -0.043]
[MSG:INFO: 1 pulled tight with offset -384.803]

[MSG:INFO: Extending all belts]
[MSG:INFO: All belts extended to center position]

[MSG:INFO: Retracting all belts]
[MSG:INFO: 2 pulled tight with offset 0.204]
[MSG:INFO: 1 pulled tight with offset 0.183]
[MSG:INFO: 0 pulled tight with offset 1.095]
[MSG:INFO: 3 pulled tight with offset 0.075]

[MSG:INFO: Retracting all belts]
[MSG:INFO: 1 pulled tight with offset -0.021]
[MSG:INFO: 0 pulled tight with offset -0.064]
[MSG:INFO: 3 pulled tight with offset 0.000]
[MSG:INFO: 2 pulled tight with offset -0.032]

[MSG:INFO: Retracting all belts]
[MSG:INFO: 1 pulled tight with offset 0.000]
[MSG:INFO: 3 pulled tight with offset 0.000]
[MSG:INFO: 2 pulled tight with offset 0.000]
[MSG:INFO: 0 pulled tight with offset 0.000]

EDIT: Could extending all 4 belts at the same time be an issue? I’ve been pulling all 4 to be more time efficient.

2 Likes
132

Could the M4 be dropping encoder pulses?

If you could select how many belts were extended and retracted, you could extend and retract one belt, which should have no offset between extension and retraction, then repeat it with two belt extending and retracting simultaneously, then three, then four.

1 Like
133

I don’t think that could cause any issue, but it’s worth trying :upside_down_face:

The extend followed by the 1mm difference on one arm seems like a slight concern. It might be worth doing a couple cycles of Extend All (fully) → Retract All to make sure that we’re getting close to zeros on all of them.

Not really, we have an absolute position encoder that we talk with over I2C so we’re reading the magnets angle from 0-360 degrees so to lose position we have to lose a full rotation (or multiples of full rotations). It would be possible to have a bug in the code for how the position is computed for sure and we shouldn’t rule that out.

This is an interesting idea. We don’t have to extend all four, we can just pull one or two out and then retract them and see if that has any issue. I wouldn’t expect it to, but if it did have an impact it would tell us something important.

1 Like
134

I didn’t realize- that certainly decreases both the chance and potential impact of communication issues within the system.

1 Like
135

I should also add that I thought that I had this exact issue in the past and spent a long time trying to figure out how that was possible only to discover that my magnets were slipping. The encoder tracks magnets angle, not the rollers angle so if the magnet moves in the roller the results will be off.

Originally I used some press fit in magnets, but I added the glue because of that issue.

So having the magnet slip is an issue that I’ve seen before.

1 Like
136

Let’s also not rule out bugs tho. Someone reported a loss of position when using the pause button (which also shouldn’t be possible) so I’m going to investigate that today and maybe learn something

1 Like
137

So after reassembly I ran the calibrate and here are the results.

Fitness: 0.4862975205712737 in 165300 cycles
Calibration complete 
Calibration values:
Maslow_tlX: 1.3732134933184041
Maslow_tlY: 2785.2406122435295
Maslow_trX: 3646.5045768352447
Maslow_trY: 2825.6833607001768
Maslow_blX: 0
Maslow_blY: 0
Maslow_brX: 3665.516804202585
Maslow_brY: 0

And a retract all after the calibration was close to zero

[MSG:INFO: Retracting all belts]
[MSG:INFO: 0 pulled tight with offset 0.000]
[MSG:INFO: 1 pulled tight with offset 0.011]
[MSG:INFO: 3 pulled tight with offset 0.000]
[MSG:INFO: 2 pulled tight with offset 0.000]
1 Like
138

This is looking pretty good :+1: :pray:

I think that the next steps are either to plug those values in and see if we can move the machine around using the arrow buttons, or to run calibration again and see that we get the same numbers.

Either one of those would be a good check that things are working the way that we expect them too I think.

139

So I did try jogging the machine around to all 4 corners and it seemed to keep the belts tight. I wouldn’t say the same exact tightness, but probably good enough.

I did try running the test.nc file and it did not do what was expected. It essentially went diagonal up (X+Y+).

I ended up pulling the power. Here is the console output.

[MSG:INFO: All belts extended to center position]
error:20
error:8
[MSG:INFO: Took measurement at waypoint 0]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is -193.625mm]
[MSG:ERR: Position error on Bottom Right axis exceeded 1mm, error is -189.460mm]
[MSG:ERR: Position error on Top Left axis exceeded 1mm, error is 1.269mm]
[MSG:ERR: Position error on Top Left axis exceeded 1mm, error is 1.463mm]
[MSG:ERR: Position error on Bottom Right axis exceeded 1mm, error is -1.009mm]
[MSG:ERR: Position error on Top Left axis exceeded 1mm, error is 1.388mm]
[MSG:ERR: Position error on Bottom Right axis exceeded 1mm, error is -1.066mm]

So then I re-looked at the gcode. I hadn’t selected “disabled” for coolant which puts a M7 in. I know my Shapeoko has issues with that, but just halts if encountered not continues on.

Test11.nc (6.0 KB)

So I ran the same code except without the M7 (attached) and this was the result.

Hey @anna, I might need a new belt… :frowning:

So the first thing to note here. I zeroed Z and the retract height + clearance height works out to 0.6" or 15.24mm. At the end Maslow reported 45.00mm as the Z value, which shouldn’t exceed 15.24mm.

Second thing of note. The stop button did not stop the machine I hit stop multiple times on the first run and it didn’t stop moving till I pulled the plug.

I don’t think these feeds and speeds are too fast, maybe they are? I’d call this really conservative compared to my Shapeoko 3.

image
image315×771 17.6 KB

Serial Messages
$/axes/x/max_travel_mm=2438.400
$/axes/x/homing/mpos_mm=0.000
$/axes/x/homing/positive_direction=true
$/axes/y/max_travel_mm=1219.200
$/axes/y/homing/mpos_mm=0.000
$/axes/y/homing/positive_direction=true
[MSG:INFO: Channel auto report interval set to 50 ms]
[GC:G0 G54 G17 G21 G90 G94 M5 M9 T0 F0 S0]
[GC:G0 G54 G17 G21 G90 G94 M5 M9 T0 F0 S0]
[MSG:INFO: Channel auto report interval set to 50 ms]
[G54:-1000.000,-500.000,-35.000]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 4.545mm]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 1.251mm]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 2.712mm]
[G54:-1000.000,-500.000,-45.000]
[G54:-1000.000,-500.000,-45.000]
[G54:-1000.000,-500.000,-45.000]
[GC:G0 G54 G17 G21 G91 G94 M5 M9 T0 F0 S0]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 1.679mm]
[GC:G0 G54 G17 G21 G90 G94 M5 M9 T0 F0 S0]
[MSG:INFO: Tool No: 1]
[MSG:INFO: Using spindle NoSpindle]
[GC:G0 G54 G17 G21 G90 G94 M5 M9 T1 F0 S0]
[GC:G0 G54 G17 G21 G90 G94 M5 M9 T1 F0 S5000]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 1.000mm]
[MSG:ERR: Position error on Bottom Left axis exceeded 1mm, error is 1.317mm]
[GC:G0 G54 G17 G21 G90 G94 M3 M9 T1 F0 S5000]
[GC:G1 G54 G17 G21 G90 G94 M3 M9 T1 F508 S5000]
[GC:G1 G54 G17 G21 G90 G94 M3 M9 T1 F762 S5000]
[GC:G3 G54 G17 G21 G90 G94 M3 M9 T1 F762 S5000]
[MSG:ERR: Position error on Top Right axis exceeded 1mm, error is 1.015mm]
[MSG:ERR: Position error on Top Left axis exceeded 1mm, error is 1.008mm]
[MSG:ERR: Position error on Bottom Right axis exceeded 1mm, error is 1.013mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.006mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.024mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.018mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.013mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.039mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.074mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.058mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.102mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.016mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.093mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.155mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.068mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.137mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.189mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.009mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.105mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.192mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.244mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.036mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.122mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.209mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.278mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.017mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.104mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.197mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.301mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.353mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.079mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.165mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.252mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.328mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.103mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.190mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.294mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.398mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.137mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.224mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.300mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.397mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.439mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.128mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.232mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.319mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.423mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.475mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.100mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.204mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.325mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.401mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.464mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.139mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.243mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.340mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.444mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.187mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.274mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.378mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.482mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.242mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.319mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.416mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.509mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.555mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.276mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.370mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.456mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.560mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.605mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.302mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.406mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.510mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.614mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.342mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.446mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.550mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.637mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.387mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.484mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.577mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.674mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.409mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.496mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.583mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.687mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.721mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.411mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.498mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.591mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.688mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.730mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.419mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.523mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.627mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.731mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.449mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.553mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.657mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.760mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.521mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.608mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.694mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.781mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.850mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.927mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.601mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.688mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.774mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.861mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.913mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.667mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.760mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.847mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.951mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.986mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.697mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.790mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.905mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.998mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.719mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.813mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.910mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.004mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.753mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.857mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.954mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.048mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.100mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.774mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.879mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.948mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.034mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.799mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.896mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.983mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.077mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.129mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.829mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.915mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.019mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.134mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.852mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.939mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.025mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.112mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.164mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.896mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.983mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.076mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.180mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.243mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 15.949mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.036mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.147mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.251mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.296mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.011mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.098mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.185mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.271mm]
[MSG:ERR: Position error on Top Right axis exceeded 5mm whill running. Halting. Error is 16.306mm]
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140

This sounds good.

I wouldn’t expect this to cause any issues, but maybe…certainly not the catastrophic issue that you saw

I was actually just looking at this too at the exact same time. Someone reported an issue with the pause button and so I was trying to figure out that. As far as I can tell the pause button is working, but pressing pause and then stop is causing FluidNC to restart. I don’t think that is the issue that you saw, but it’s worth mentioning.

Yeah, I would consider those pretty conservative too.

Do you have a copy of the gcode file? I can try running it to see if that is the culprit in some way, but I wouldn’t expect it to be.

Edit: Nevermind, it’s attached. I will run it right now.

141

Yeah I attached to my previous post, but here it is in code form.

%
(Test1)
(T1 D=6.35 CR=0 - ZMIN=-3.175 - flat end mill)
G90
G17
G21
G28 G91 Z0
G90

(2D Pocket2)
T1 M6
S5000 M3
G17 G90
G54
G0 X218.754 Y221.717
Z15.24
G0 Z5.08
G1 Z3.167 F508
X218.718 Y221.7 Z2.947 F762
X218.617 Y221.651 Z2.755
X218.466 Y221.567 Z2.613
X218.288 Y221.454 Z2.54
G3 X221.712 Y216.486 Z1.039 I1.712 J-2.484
X218.288 Y221.454 Z-0.462 I-1.712 J2.484
X221.712 Y216.486 Z-1.962 I1.712 J-2.484
X220 Y221.987 Z-3.175 I-1.712 J2.484
G1 X218.338 Y221.986 F1016
G3 X218.014 Y221.662 I0 J-0.324
G1 Y218.338
G3 X218.338 Y218.014 I0.324 J0
G1 X221.662
G3 X221.986 Y218.338 I0 J0.324
G1 Y221.662
G3 X221.662 Y221.986 I-0.324 J0
G1 X220
G2 X217.343 Y223.626 I0 J2.973
G3 X214.304 Y222.906 I-1.434 J-0.72
G1 X214.305 Y214.63
G3 X214.63 Y214.305 I0.325 J0
G1 X225.37
G3 X225.695 Y214.63 I0 J0.325
G1 Y225.37
G3 X225.37 Y225.695 I-0.325 J0
G1 X214.63
G3 X214.305 Y225.37 I0 J-0.325
G1 Y222.906
G2 X212.451 Y220.125 I-3.013 J0
G3 X210.597 Y217.344 I1.159 J-2.781
G1 Y210.921
G3 X210.921 Y210.597 I0.324 J0
G1 X229.079
G3 X229.403 Y210.921 I0 J0.324
G1 Y229.079
G3 X229.079 Y229.403 I-0.324 J0
G1 X210.921
G3 X210.597 Y229.079 I0 J-0.324
G1 Y217.344
G2 X208.743 Y214.563 I-3.013 J0
G3 X206.888 Y211.781 I1.159 J-2.782
G1 Y207.213
G3 X207.213 Y206.888 I0.325 J0
G1 X232.787
G3 X233.112 Y207.213 I0 J0.325
G1 Y232.787
G3 X232.787 Y233.112 I-0.325 J0
G1 X207.213
G3 X206.888 Y232.787 I0 J-0.325
G1 Y211.781
G2 X205.032 Y208.996 I-3.017 J0
G3 X203.175 Y206.211 I1.16 J-2.785
G1 Y203.175
X236.825
Y236.825
X203.175
Y206.211
X203.183 Y206.113 Z-3.159
X203.205 Y206.018 Z-3.144
X203.238 Y205.936 Z-3.099
X203.282 Y205.859 Z-3.054
X203.324 Y205.803 Z-2.983
X203.372 Y205.751 Z-2.913
X203.441 Y205.694 Z-2.736
X203.467 Y205.677 Z-2.54
G0 Z15.24

(Trace1)
G0 X270 Y220
Z15.24
Z2.032
G1 Z-2.032 F508
X269.98 Y221.421 F1016
X269.919 Y222.842
X269.818 Y224.259
X269.677 Y225.674
X269.496 Y227.084
X269.274 Y228.488
X269.013 Y229.885
X268.712 Y231.274
X268.372 Y232.655
X267.993 Y234.025
X267.575 Y235.383
X267.118 Y236.729
X266.624 Y238.062
X266.091 Y239.38
X265.522 Y240.683
X264.915 Y241.968
X264.273 Y243.236
X263.594 Y244.485
X262.881 Y245.715
X262.132 Y246.923
X261.35 Y248.11
X260.534 Y249.274
X259.686 Y250.415
X258.805 Y251.53
X257.893 Y252.621
X256.95 Y253.685
X255.978 Y254.722
X254.976 Y255.73
X253.947 Y256.71
X252.889 Y257.66
X251.805 Y258.58
X250.696 Y259.469
X249.562 Y260.325
X248.403 Y261.149
X247.222 Y261.94
X246.019 Y262.697
X244.795 Y263.419
X243.55 Y264.107
X242.287 Y264.758
X241.006 Y265.374
X239.707 Y265.952
X238.393 Y266.494
X237.064 Y266.998
X235.721 Y267.464
X234.365 Y267.892
X232.998 Y268.281
X231.62 Y268.631
X230.233 Y268.942
X228.838 Y269.213
X227.435 Y269.444
X226.027 Y269.635
X224.613 Y269.787
X223.196 Y269.898
X221.777 Y269.968
X220.355 Y269.999
X218.934 Y269.989
X217.513 Y269.938
X216.095 Y269.847
X214.679 Y269.716
X213.268 Y269.545
X211.863 Y269.333
X210.463 Y269.082
X209.072 Y268.791
X207.689 Y268.461
X206.317 Y268.091
X204.955 Y267.683
X203.606 Y267.236
X202.27 Y266.751
X200.948 Y266.228
X199.642 Y265.668
X198.352 Y265.07
X197.079 Y264.437
X195.825 Y263.767
X194.591 Y263.062
X193.377 Y262.323
X192.185 Y261.549
X191.015 Y260.741
X189.868 Y259.901
X188.746 Y259.028
X187.649 Y258.124
X186.579 Y257.189
X185.535 Y256.224
X184.519 Y255.229
X183.532 Y254.207
X182.574 Y253.156
X181.647 Y252.079
X180.751 Y250.976
X179.886 Y249.847
X179.054 Y248.695
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X170.61 Y227.787
X170.409 Y226.379
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X170.045 Y222.132
X170.005 Y220.711
Y219.289
X170.045 Y217.868
X170.126 Y216.449
X170.247 Y215.033
X170.409 Y213.621
X170.61 Y212.213
X170.851 Y210.813
X171.132 Y209.419
X171.453 Y208.034
X171.813 Y206.659
X172.211 Y205.295
X172.649 Y203.942
X173.124 Y202.602
X173.638 Y201.277
X174.189 Y199.967
X174.777 Y198.672
X175.401 Y197.396
X176.062 Y196.137
X176.758 Y194.897
X177.489 Y193.678
X178.255 Y192.481
X179.054 Y191.305
X179.886 Y190.153
X180.751 Y189.024
X181.647 Y187.921
X182.574 Y186.844
X183.532 Y185.793
X184.519 Y184.771
X185.535 Y183.776
X186.579 Y182.811
X187.649 Y181.876
X188.746 Y180.972
X189.868 Y180.099
X191.015 Y179.259
X192.185 Y178.451
X193.377 Y177.677
X194.591 Y176.938
X195.825 Y176.233
X197.079 Y175.563
X198.352 Y174.93
X199.642 Y174.332
X200.948 Y173.772
X202.27 Y173.249
X203.606 Y172.764
X204.955 Y172.317
X206.317 Y171.909
X207.689 Y171.539
X209.072 Y171.209
X210.463 Y170.918
X211.863 Y170.667
X213.268 Y170.455
X214.679 Y170.284
X216.095 Y170.153
X217.513 Y170.062
X218.934 Y170.011
X220.355 Y170.001
X221.777 Y170.032
X223.196 Y170.102
X224.613 Y170.213
X226.027 Y170.365
X227.435 Y170.556
X228.838 Y170.787
X230.233 Y171.058
X231.62 Y171.369
X232.998 Y171.719
X234.365 Y172.108
X235.721 Y172.536
X237.064 Y173.002
X238.393 Y173.506
X239.707 Y174.048
X241.006 Y174.626
X242.287 Y175.242
X243.55 Y175.893
X244.795 Y176.581
X246.019 Y177.303
X247.222 Y178.06
X248.403 Y178.851
X249.562 Y179.675
X250.696 Y180.531
X251.805 Y181.42
X252.889 Y182.34
X253.947 Y183.29
X254.976 Y184.27
X255.978 Y185.278
X256.95 Y186.315
X257.893 Y187.379
X258.805 Y188.47
X259.686 Y189.585
X260.534 Y190.726
X261.35 Y191.89
X262.132 Y193.077
X262.881 Y194.285
X263.594 Y195.515
X264.273 Y196.764
X264.915 Y198.032
X265.522 Y199.317
X266.091 Y200.62
X266.624 Y201.938
X267.118 Y203.271
X267.575 Y204.617
X267.993 Y205.975
X268.372 Y207.345
X268.712 Y208.726
X269.013 Y210.115
X269.274 Y211.512
X269.496 Y212.916
X269.677 Y214.326
X269.818 Y215.741
X269.919 Y217.158
X269.98 Y218.579
X270 Y220
Z2.032
G0 Z15.24
G28 G91 Z0
G90
G28 G91 X0 Y0
G90
M30
%
1 Like