I also scaled the chair for my kids (with Fusion) and set the thickness of the plywood back to 18mm. Noticed that the pockets were not wide enough, so I ran the G-code again with a 8mm bit instead of a 6mm. Then it fitted like a glove.
The famous “sled not keeping up” notification popped up half way during the cut. In my case a dull router bit was the root cause.
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